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Girth gear drives

Large girth gears are used where heavy loads need to be carried in rotary tubular kilns, tube mills, and winches at sea. As the dimensions of such gears can be huge, it is often difficult to protect the gear teeth effectively against external media. In contrast to enclosed gears, dirt, abrasive cement and coal dust and salt water may enter the open drives, accelerating wear and corrosion. Additionally, girth gear drives are subject to heavy shock loads.

For large girth gear drives in particular, proper lubrication in all phases of operation is crucial. Klüber Lubrication has developed a speciality lubrication system to extend the service life of girth gears and protect them against premature wear: the A-B-C system consisting of special adhesive lubricants for priming (A), running-in (B) and operational lubrication (C).
View more details on Kluber's Website
Product
Features, Application
Operational open gear lubricant for large girth gear drives
Kluberfluid C-PG 17 Ultra is based on an innovative synthetic base oil and was developed to meet your increasing demands of modern day pen gears.
The high viscosity index of Kluberfluid C-PG 17 Ultra provides the highest film thicknesses and thus the highest load carrying capacity, even if your gears are running at elevated temperatures.
It exceeds the requirements of ANSI/AGMA 6014-B15 Annex D and FLSmidth Minerals Gear Set Lubrication Guidelines.
Operational lubricant for large gear drives
Klubersynth OA 98-15000 is based on the SLIBF concept (Solid Lubricant Integrated Base Fluid) was developed precisely to meet the high demands of open gear drives.
It provides excellent adhesion, good film formation, less splashing from the gears and reducing leakages from the gear casing. This results in better maintenance practices and increased safety. It also provides good pumpability at lower temperatures and offers low resistance to pumping the lubricant.
Open Gear Lubricants
Kluberlub OG 11 BH Series are Open Gear Lubricants based on mineral oil, Aluminum Complex Soap thickener and MX technology based on Organo Molybdenum Complex.  
The high viscosity base fluids used in the lubricants provide extreme pressure (EP) and antiwear characteristics to the lubricant.
Operational lubricant for open drives
Grafloscon C-SG 2000 Ultra is a sprayable adhesive lubricant with a mineral base oil. It contains aluminium complex soap and solid lubricant particles of fine graphite. It is resistant to high pressure and contains antiwear additives, adhesion improvers and corrosion inhibitors. The raw materials used for the manufacture of Grafloscon C-SG 2000 Ultra are free of bitumen, solvents and chlorine.
Graphite based operational lubricant for open gear drives
Because of its unique chemical composition based on an aluminium soap thickener, the GRAFLOSCON C-SG 0 ULTRA provide good adhesion that protects the tooth flank even at extreme loads.The life of the gear is enhanced by the presence of fine graphite particles that form a protective layer and prevent damage.
The vibrations and temperature difference across the tooth flank are reduced. The gears are also protected against corrosion due to the special additives.
Adhesive lubricant
GRAFLOSCON C-SG 500 PLUS, a sprayable adhesive lubricant based on mineral oil, is aluminium complex saponified and contains solid lubricant (fine graphite). It is resistant to high pressure and is provided with anti-wear additives, adhesion improvers and corrosion inhibitors.
GRAFLOSCON C-SG 500 PLUS is free from bitumen, solvents and lead.
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